Nevertheless, purchasing nearby real estate or renovating your current warehouse to
accommodate inventory can be expensive and time consuming. It may even halt operations
completely.

Thankfully, there is a simpler way to almost double your warehouse floor space. Warehouse
mezzanine systems are slowly becoming a popular option for factories, distribution hubs, and
warehouses around the globe. Here is why:

Warehouse Mezzanine Floors Can Easily Increase Your Floor Space

One of the biggest draws that comes with a mezzanine floor is that it can easily double the area
you have for storage. Because it utilises the vertical space, you make the most of the
warehouse you have. You get the space that you need for less money, less effort, and less
time. It is the smartest and quickest solution to your space problem.

Mezzanine Floors are Cheaper and More Cost-Efficient

Renovating an entire warehouse can wreak havoc on your operations budget. Not only do you
have to expand the real estate of your warehouse, you also have to manage the construction
that comes after buying more space. Moreover, the renovation can affect the efficiency of your
operation. It is hard to keep everything organised when there is a pile of hollow blocks and
cement in the way.

A mezzanine floor allows you to have space for the least amount of expenditure. You are
already working with the space that you have. This means that you don’t have to shell out
money and suffer through renovations. Minimal expense, no fuss – only all the storage space
that you need.

Mezzanine Systems Can Be Tailor Fitted to Your Warehouse Changing Needs

The needs of one warehouse is completely different from the needs of another. Fortunately,
mezzanine floor systems can be customised based on what would make your operations
smoother and more efficient. Unlike permanent renovations, it can also be tweaked after
installation to allow for changes in your inventory.

Installing a mezzanine floor system in your warehouse can do wonders for your productivity and
profitability. It is all a matter of finding a company that can provide you the best mezzanine
floors in Melbourne. Thankfully, Pallet Racking Australia can give you exactly what your
operations need. Reach out today to learn more about mezzanine floor options!

The post What are the Advantages of the Pallet Rack Mezzanine? appeared first on www.palletracking.com.au.

Here are a few things automation could do to improve your storage systems:

Ease of Control

Storing inventory in and out is done automatically for you with minimal human interactions. The system is programmed to run on a railing system for when it completes its run, the system resets and works to the next pallet you may need. This cuts down time increasing efficiencies in organising products that have short shelf lives.

Work Under Pressure

Because every warehousing layout and system is different, there is in need to create a robust storage design that can operate under any pressure. Automated storage systems are designed to operate in high capacity, heavy weights and higher or low temperature conditions storage spaces. As a result, automated storage system in the long term becomes a reliable and future proof storage solution for when it becomes mainstream.

Increases in Speed and Efficiency

Automated storage systems are fast and efficient with gaining access to your inventory at little human effort. Automation ensures the bulk and the hardest part of your storage system is automated, giving you more opportunities to cut costs and maximise profits in the long term.

At Pallet Racking, we recognise that every business has different storage system demands. Therefore, it is important to consider a pallet racking system that is made to your needs. With over 25 years of experience and operating Australia wide, we can guarantee the best quality services and products at the best prices. For more information browse our site or call 1300 60 10 26.

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Here some things you should consider:

If you can’t expand out, build upwards

Your storage spaces are limited by its walls and so to take advantage of the available space you do have, build up! Don’t wasting money on more warehousing. Pallet Racking specialists are always equipped with the best solutions to help you plan your expansion up build up at affordable costs. Working with storage experts help you analyse and identify the best ways to organise your inventory to cut costs and ultimately maximise your profits.

Solutions made for you

At Pallet Racking, we realise every business has different storage system needs and solutions. It is important to consider a racking system that is made to your inventory needs. With over 25 years of experience our knowledgeable staff have worked closely with every client to ensure that the tailor made designs and solutions are up to Australian Standards. In the long term, without unsurpassed quality, our solutions made for you and your business will give you peace of mind, cut costs and maximise your profits.

Is your storage system future proofed?

Your business will always continue growing and it’s a big blow to profitability if every few years your current storage systems can no longer accommodate increasing demands. When you work with Pallet Racking experts, our goal is to not only provide your business with the best solution but to future proof all solutions to cut costs and maximise profits in the long run term.

At Pallet Racking, we recognise that every business has different storage system demands. Therefore, it is important to consider a pallet racking system that is made to your needs. With over 25 years of experience and operating Australia wide, we can guarantee the best quality services and products at the best prices. For more information browse our site or call 1300 60 10 26.

The post Cut Costs and Maximise Profits with Better Storage Solutions appeared first on www.palletracking.com.au.

Available Space

This consideration mainly involves the shape, height and size of your warehouse. This also includes the positioning of your doors and windows to help determine the best racking system for your business and warehouse. With this information, we are better able to plan and formulate a functional pallet racking system that enhances the flow and efficiency of moving products in and out of the warehouse.

Product Movement

Pallet racking warehouse systems have two main movements of a product: First in, First Out (FIFO) or Last in, First Out (LIFO).

Businesses dealing with perishable goods might use a FIFO racking system. This means products such as drugs, beverages, frozen foods and anything with an expiration date will be put first and taken out first to ensure freshness.

LIFO warehouse racking systems means the last goods to be stored are taken out first, meaning the older goods are stored deeper storage and the items stocked last would be taken out first. This racking system is more suited for products that are held in storage for long periods of time.

Product Features

Another consideration for choosing the right racking system is the characteristics of your product. These may include size, weight and product diversity. Having a good understanding of your product helps you better plan for the racking system and how it should be organised for product storage.

Budget

Lower prices aren’t always the best value. Investing into cheaper racking system may not be efficient, space and time saving. It is recommended to to have a specialist see the warehouse, understand your needs and give you the best racking system. If you’d like to save costs for racking, Pallet Racking offers second hand pallet racking systems to help lower the costs of purchasing a racking system. However, other than that, it is best not to buy the cheapest racking system for the sake of saving money. It might be costlier in the long run compared to future proofing your systems.

Challenges

Every warehouse is different, thus, knowing your warehouse well and the kind of restraints or challenges it might pose when installing a pallet racking system. Some things to think about might be… does your current warehouse have poor lighting? The quality of the floor – is it bumpy or smooth? Or maybe the warehouse door is sometimes stuck or there is a large tripping hazard in some obscure place in the warehouse?

Investing into a pallet racking system might seem intimidating at first, however, good organisation and planning can ensure that we can install a racking system that suits your business needs will immediately bare results.

If you’re serious about organising your warehouse or business, talk to a racking specialist today 1300 601 026.

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Company Experience

It is illegal to make misleading advertising claims as this leaves a false impression on the consumer. When racking companies are claiming how long they have been working for it is legitimate… When we say we have over 60 years of experience we mean we have 60 years of experience.

The more experience a company has usually means the greater their knowledge and expertise. It means that they found a good process for building and set up, knowing how to minimise and deal with issues that are likely to arise, and the perfect formula to balance quality and price for every customer.

Customisation

Pallet racking products are usually customisable. Good pallet racking companies will give you a wide variety of products and the ability to customise the pallet racking. This is at the heart of understanding that every business and industry is different and therefore their storage needs will always be different.

The different things you can customise is weight, length, shape, size of storage space needed and height.

The major benefit of offering a customisable product is that it allows your business to make any minor changes, plan for future growth and the ability to add a completely different system on top of your current one.

So, when looking for a good pallet racking company, look at their products and whether or not it is customisable.

The Services

Yes, the quality of the product and what it can do for you is just as important for determining a good company. Something that gets overlooked is the extra services they provide.

In many cases, the business or industry may not have the knowledge or resources to help make the whole pallet racking process easier. This may include services from visualising and efficiently designing a storage system plan, installation, relocation and inspection services.

What is their warranty on their product?

After the pictures and descriptions, the first thing to look for is mention of a warranty. The more years there are on a warranty the more likely the racking system is high quality. Since some pallet racking companies might offer the same products, you can compare their warranty to determine for yourself how good a product is.

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If you answered yes to any above, then you might need to start looking into a storage system.

When inefficiencies like these exist, it can really slow down the productivity of your business operations. That’s why it is important to invest into the right storage system for your business. Investing into a storage system frees up valuable space and repurposes it for other business needs such as an office or a lounge area. The main advantage of investing into a storage system is that you work with storage specialists who have decades of experience. These experts will be able to draw out a floor plan that will see greater longevity and efficiency in the long-term. They can work with you to plan out your storage system to ensure it caters to your specific business needs, as well as maximising your space.

When you work with Pallet Racking for example, you get access to a variety of quality services that may not be offered other pallet racking companies. These include designing, installation, relocation and inspection. We also house industry standard pallet racking storage systems that are fully customisable and equipped with SafetyLock mechanisms to provide you with the highest quality at the most competitive prices.

Mezzanine flooring is one of the ways that we recommend to companies wanting to save or create space in a more cost-effective way. These are raised storage systems that can be shaped and adapted to your business needs & demands. Mezzanine floors are one of the most heavy-duty and versatile storage systems that might be right for you. The possibilities are endless.

While it may seem expensive to invest into a pallet racking system, it’s important to note that finding the right system that suits your business needs will immediately bare results.

If you’re serious about organising your warehouse or business, talk to a racking specialist today 1300 601 026.

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Looking Up

Instead of trying to figure out where or how you are going to try and expand floor space in your warehouse, consider the fact that there may be unused space above you – which could be ideal for having a mezzanine floor installed in. This is a far more cost-effective solution than warehouse relocation and additional space can be taken advantage of far quicker as well.

A mezzanine floor is partial flooring that is installed between 2 existing levels of flooring and to do so means that no costly renovation work will have to be carried out. While this is a great way to increase existing warehouse space, its overall design must enable the area to be used safely and practically. Aspects such as height clearance and overall weight rating of a mezzanine floor must be taken into consideration, and it is also essential to install safety railings that will prevent injuries.

Other Factors to Consider Before Installing Mezzanine Floors

• Does your structure need to be permanent or can it be transportable in the event that you need to relocate your warehouse at a later stage? One of the main advantages of mezzanine floors is that they can easily be put up or taken down if need be.
• Environmental situations must be considered when designing a mezzanine floor. For example, if your warehouse is located in an area where earthquakes are known to occur, higher quality steel must be used during construction.
• If your warehouse is situated in a flood prone area, elevated mezzanine floors are idea for ensuring that products are kept off warehouse floors until water subsides.
• Construction and overall design must be done according to current Australian Building Codes.
• Always take occupational Health and Safety regulations into consideration. For example, what type of treads will be required on the mezzanine floor’s staircase? Will warning signs of any type be required? Is it necessary to prevent customers from entering the area for safety reasons? Is screening needed to prevent smaller items from falling through the floor and injuring anyone below it?
• Is a dedicated platform needed for loading purposes?
• Will racks or shelves need to be placed above or below the mezzanine floor? An advantage is that the uprights used on pallet rack shelving can also be placed underneath the floor to use for additional shelf space or they can be installed through the floor from the bottom to make room for additional shelving above it as well.

Having mezzanine floors installed is the fastest and most budget-friendly method for most businesses to increase existing storage space without them having to experience downtime because of having to relocate to alternative premises. Contact our team today to find out more about installing this type of storage space in your warehouse.

The post Would a Mezzanine Floor be the Right Solution for Your Business? appeared first on www.palletracking.com.au.

1. Creating a Master Plan in Essential

To ensure that a pallet rack system is going to be efficient, it’s essential that a master plan be created before anything is installed. This will help you determine exactly what your storage requirements are going to be beforehand.

For example, will items need to be loaded on to pallets before being stored or will they have to be placed individually on the racks? Are any of the items being stored of an odd shape that may need bigger storage bays? Do you have items that are thin and long and that would perhaps benefit more from a cantilever rack system? Are there fast turnover items that would benefit more from a gravity-fed or drive-in racking setup? What type of warehouse and packing systems are currently in use and what would be required at a future point to ensure total efficiency?

One of the most important factors to take into consideration when planning a warehouse pallet rack storage system is the available budget. However, the money spent on installing better quality and more effective pallet racks will be a budget that is well-spent. In fact, when deducting the savings across the life of a rack system, you’ll quickly see that the initial expenditure amount is significantly reduced.

2. Consider the Current Layout of Your Warehouse

Once you have developed a master plan, it’s essential that you spend time actually becoming familiar with the layout of your warehouse. The structure as well as the available amount of space can scupper even the best thought out plan, which is why it’s crucial that you know what limitations your warehouse has with regards to shape, size and height. This will play an essential role when it comes to choosing the right rack system as well because you will need to allocate sufficient space for forklift turn circles, windows, walkways and drive throughs, exits and entrances and essential safety items.

3. Consider the Available Options

Although you might have a concrete idea in mind regarding the rack system you’ll need, it never hurts to take a look at all of the available options out there. You may be able to find an alternative that is better suited to your warehouse than what you had originally chosen. It’s also recommended that you work with suppliers that provide a wide product and service selection at the best possible prices. You should also ensure that you opt for a pallet rack provider that can supply extra units, repairs, maintenance and sales support at a later stage.

4. Familiarise Yourself with the Basic Rules of Racking

When constructing pallet rack storage systems, a few basic rules should be followed:

• If you intend having pallet bays that are double the average size, you will need to add around 25 to 30 cm to the pallet’s width so that you can determine the total beam length. This will provide sufficient space between the upright sections to place or remove pallets.
• There is a maneuver rule, which requires that 15 cm be added between the top of pallet loads and the bottom of the following beam. If this clearance is insufficient, potential damage can be caused to items being stored and the pallet racks.
• There is also the shock factor rule to consider. This gives a margin for weight rating when heavier than average items have to be stored on pallet racks. For example, if beam levels have been rated at 2 tons, it’s recommended that loads be reduced by around 25% so that load shock can be taken into consideration.

Finally, you should familiarise yourself with the Australian Standards pertaining to Steel Storage Racking AS4084-2012, as this will prevent any issues arising at a future point. It’s also crucial to ensure that you only work with reputable pallet rack specialists because this will ensure that all of your pallet rack projects are as efficient and effective as possible.

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1. Dexion

Dexion has more than 70 years’ experience in the pallet racking industry and the company has operations throughout Australian New Zealand and the Middle East. This brand is known for offering an extensive range of pallet racking products and solutions. Some of the most popular options from them include double deep racking, selective mobile, narrow aisle and push back racking. In addition, Dexion can provide flow through, satellite, drive in and automatic storage and retrieval systems. A wide range of pallet racking components, protectors and accessories can be purchased as well.

2. Colby

Colby’s innovative pallet racking solutions are known for enabling warehouse environments to maximize their storage space as much as possible. The company’s ranges include selective, double deep and narrow aisle racking. In addition, pallet live storage (PLS), drive in, push back, satellite and mobile racking products can be purchased. All of the pallet racking products available from this supplier are known for being among the most durable in the industry, and each of them is thoroughly tested to ensure that it meets safety standards. Colby racking as well as all of the associated components are manufactured in Australia.

3. Brownbuilt

While Brownbuilt may not offer a range of pallet racking products that is as extensive as some other suppliers, this company does an excellent job where drive in, selective and cantilever racking products are concerned. Brownbuilt offers a 5 year warranty on all of their pallet racking products, which have been constructed from corrosion-free materials and are also Australian-made. The unique safety snap lock design, keyhole connection and 500 mm vertical beam adjustment features mean that companies can completely customize the layout of these units to suit their storage requirements.

4. APC

APC is well-known for providing one of the widest ranges of pallet racking products in the industry. Their range includes pallet live racking, satellite racking, carton live storage and conduit racking. Other options that are available include drive in, selective, narrow aisle, double deep and cable racking. All of the components used to assemble racking from APC have been thoroughly tested to ensure that they not only meet, but exceed all current Australian and International standards for pallet racking systems. This provides companies with complete peace of mind in knowing that they are purchasing high quality products.

5. SafetyLock

Pallet racking systems sold by this company are among the most cost-effective options available. Other distinct advantages of them are that they have some of the lowest maintenance costs, while also providing the highest resale value among the various brands. Options available from SafetyLock include narrow aisle, double deep, selective and drive in pallet racking. These systems can be completely customized, meaning that they will be suitable for virtually any warehouse or factory environment, and their high-tensile steel construction enables them to be used safely for many years after purchase.

Before purchasing pallet racking, it is imperative to ensure that it meets all current Australian Safety Standards.

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Regardless of whether you need to purchase racking for an entire new warehouse or you simply need to add on to an existing system, second hand racking can be a great option. In most cases, this pallet racking will have come from companies that may have gone out of business or that may have downsized over the years.

As with many other items, used pallet racking is available in a range of size, quality and weight rating options. While some may look obviously used, other racking may still look brand new – it ultimately depends on the environment in which it was previously used.

One of the most important aspects to look for when purchasing used racking is to ensure that the Safe Working Load (SWL) is clearly displayed on it. This sign must display the maximum Uniform Distributed Load (UDL) that the racking is capable of handling per level and per bay overall.

Benefits of Second Hand Pallet Racking

1. Can be used in many applications

Regardless of what your requirements may be; second hand pallet racking can fulfil all of your storage needs. These materials can either be used to compliment an existing racking system or for creating a complete new storage system. In some cases, warehouses make use of second hand racking as somewhat of a ‘stand-in system’ for when their regular racking is being maintained or repaired.

2. A wide range is available

Second hand racking is available in many different size and brand options. Some of the most popular and durable brands include BrownBuilt, APC, Dexion, SafetyLock and Colby. This means that most companies or warehouse facilities will be able to find what they need relatively easily.

3. An affordable option

Most companies that use pallet racking will know just how costly it can be to purchase it new. This often results in them trying to shop around for the cheapest options possible, which can result in them not getting exactly what they need. However, when a company is able to obtain second hand racking at more competitive prices, it means that they can opt for better quality products – and get exactly what they need in the process.

Before agreeing to purchase any second hand racking, it is crucial to ensure that all of the components are compliant according to the current Australian Standards AS4084-2012 for Steel Storage Rack Systems. Doing so will mean that companies and/or warehouse managers will be purchasing products that are safe to use and that will last for as long as possible.

Get in touch with us today if you are interested in purchasing top of the range second hand pallet racking products for your business.

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